Underground mines and tunnels are some of the most challenging environments in which to deploy network systems. Connectivity and throughput demands are high, but circular ramps and declines, stopes, and mine layout place limitations on how far wireless signals can travel. Many mines, therefore, depend on fibre to achieve reliable underground communications, but installing fibre in active drives, panels and declines is difficult to schedule and can create operational and maintenance nightmares. In addition, development and drill and blast areas can rarely support any fibre infrastructure. It is not uncommon for trucks to accidentally catch and rip down sections of fibre and when that happens connectivity across the entire underground mine can be lost.

“Rajant provides a robust alternative to fibre and traditional single radio wireless systems using its multi-radio, multi-frequency BreadCrumb® nodes combined with wide-band, bi-directional, circular polarised antenna system, powered by Poynting,” says Teresa Huysamen, Business Unit Manager for Rajant solutions at Duxbury Networking.

BreadCrumbs maintain multiple simultaneous connections between peers for inherent redundancy and can simultaneously send and receive information on different frequencies, mitigating issues due to interference, congestion, and equipment outages. This also increases transceiver capacity to ensure low latency and enables mines to cascade BreadCrumbs together as many as 10 hops or more without throughput degradation. The antennas, powered by Poynting, provide bi-directional coverage with dual-frequency Wi-Fi connections to assist in propagating signals around tunnel bends and to and from moving machinery.

“Together they create a complete underground and tunnel-wide wireless network for mission-critical data, video, and voice communications. The system can also be used to supplement existing fibre and cable “hot spot” networks, provided via vertical shaft access levels, portals and tunnels,” says Huysamen.

With the Rajant-Poynting solution, underground mines can enhance network capacity and mobility to run advanced applications that power greater safety, efficiency, and autonomy—all without the use of expensive fibre. Part of this performance comes from Rajant’s patented InstaMesh® networking software, which is loaded onto every BreadCrumb node. InstaMesh enables the network to dynamically and automatically adapt to quickly- or constantly-moving network elements, providing reliable network-wide mobility.

The protocol directs traffic via the fastest path over the multi-hop network, switching radios at each hop for minimal latency over long distances to enable and support applications, including: operations and fleet management, automated haulage, conveyor and train equipment, automated drilling, personnel and asset tracking, AeroScout Tags, seismic and gas monitoring, ventilation control, mobile surveying and scanning, and mine-wide SCADA/pumps and control monitoring.

Autonomous systems

Underground mines are also looking to leverage autonomy to meet increasingly stringent safety and productivity mandates. The challenge is that autonomous applications are not only bandwidth-intensive but most require continuous uninterrupted communication otherwise the autonomous vehicle has to stop due to safety reasons until communications is re-established.

“Rajant is the only wireless network that is designed to provide continuous connectivity and consistent high throughput across multiple hops. It uniquely delivers on this demand because in the Rajant network, no connections need to be broken for new ones to be made. BreadCrumbs can be deployed on moving autonomous equipment to dynamically form multiple connections with other fixed infrastructure nodes as they come into range, and InstaMesh selects the best available path to maintain high throughput and low latency even due to a signal blockage. This is especially applicable in a block cave autonomous haulage operation at draw points and in panels,” Huysamen points out.

Unlike some alternatives which offer no security, Rajant provides AES-256, FIPS, xSALSA-256 network security. InstaMesh security spans across the wireless mesh and integrates to the data centre core (Automatic Protocol Tunneling).

“Together with Rajant, we can provide comprehensive surface and underground solutions to mines seeking to make transformative gains in safety, efficiency, and cost savings along their path to mine digitalization,” says Huysamen.

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